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1.0 UNITS OF MEASURE
All dimensions are in mm and all loadings are in kg unless stated.
2.0 LOADINGS
Working conditions vary enormously with regard to both the type of floor and the severity of the application. Load ratings are based on intermittent use on normal truck or trolley applications. Special conditions may apply under any of the following applications or hazards:
ï Uneven floor surface
ï Ramps, cracks, gullies, door guide rails
ï Track or turntable use
ï Power towing or driven wheels and rollers
ï Any application other than manually propelled truck and trolley use
It may be appropriate, in certain circumstances, to select a castor or wheel with a load capacity much greater than appears necessary, please ask our technical sales team for assistance in product selection.
3.0 LUBRICATION
All moving parts are liberally treated with a high quality grease. This forms a protective layer which minimises wear by metal to metal contact. Many swivel castors are fitted with swivel head seals helping to reduce maintenance to a minimum. Where lubrication is necessary, this should be carried out using a pressure oil gun, taking care to ensure that the lubricant reaches the king pin head on single ball race castors.
In addition, heavier duty castors and wheels are often fitted with grease nipples and/or dimpled and drilled axle bolts for replenishment purposes under arduous working conditions.
Nylon wheel bushes are virtually self-lubricating but will benefit from occasional lubrication, particularly in very dusty conditions.
A general purpose lithium based grease is used in most castors with a normal operating temperature range of -30∞c to +130∞c.
3.1 Low temperatures
In low temperatures, the consistency of the grease increases up to a point where the swivel and rolling performance is reduced. For low temperature applications it is recommended that a double ball race castor is used and fitted with low temperature grease. Please ask for details.
3.2 High temperatures
In high temperature applications the grease will operate satisfactorily but will need regular replenishment. This particularly applies in forced draught ovens where the oil component of grease can be volatilised causing carburisation. Castors fitted with high temperature wheels and grease are detailed in the ëSpecial Application Castorsí catalogue. High temperature wheels are listed in the ëSpecial Application Wheelsí catalogue. Please request a copy.
4.0 CASTOR TYPES
In general, castors can be sub-divided into two main types:
4.1 Pressed steel
Pressed steel castors incorporate single or double ball bearing swivel race way construction. The balls run in tracks formed in the fork and top plate pressings which are secured together by a heavily riveted steel king pin.
4.2 Fabricated steel
Usually consisting of precision machined heavy steel forgings housing combinations of tapered roller or ball bearing races. The fork legs are usually securely welded to the swivel head forging giving an extremely strong construction suitable for heavy loads.
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PDF Name ..................................... |
Description ................................................................................................................................................................................................................. |
Size (kb) ..................... |
| Fabricated Steel Castors Range. | 6200 | |
| Materials Handling Catalogue. Includes trucks and trollies, conveying, miscellaneous handling products. | 6200 | |
| Rotacaster Range. | 6600 | |
| Pressed Steel Castors Range. | 8200 | |
| Preferred Range. The most popular products from each of the Varley ranges. | 6900 | |
| Special Application Castors Range. | 6100 | |
| Manner Tango Range | 2500 | |
| Special Application Wheels Range. | 4200 | |
| Food Processing Industry products |
|
PDF Name ..................................... |
Description ................................................................................................................................................................................................................. |
Size (kb) ..................... |
| 11SOVNY | 11SOV series pressed steel castors, nylon wheel. | 318 |
| 11SOVPN | 11SOV series pressed steel castors, polyurethane tyred wheel with nylon centre. | 317 |
| 11SOVPS | 11SOV series pressed steel castors, grey rubber tyred wheel with polypropylene centre. | 320 |
| 11SOVRN | 11SOV series pressed steel castors, blue rubber tyred wheel with nylon centre. | 321 |
| 22NY | 22 series pressed steel castors, nylon wheel. | 200 |
| 22PN | 22 series pressed steel castors, polyurethane tyred wheel with nylon centre. | 193 |
| 22RN | 22 series pressed steel castors, blue rubber tyred wheel with nylon centre. | 193 |
| 22RT | 22 series pressed steel castors, black rubber tyred wheel with cast iron centre. | 191 |
| 22SU | 22 series pressed steel castors, polyurethane tyred wheel with cast iron centre. | 192 |
| 2SHNY | 2SH series twinwheel fabricated steel castors, nylon wheels. | 274 |
| 2SHPT | 2SH series twinwheel fabricated steel castors, polyurethane tyred wheels with cast iron centre. | 281 |
| 2SL | 2SL series low level twinwheel castors. | 210 |
| 2SLX | 'Sceneshifter' with 2SL series low level twinwheel castors. | 234 |
| 2ST | 2ST series twinwheel fabricated steel castors. | 292 |
| 2SZ | 2SZ series twinwheel fabricated steel castors. | 244 |
| 2V20A | 2V20A series twinwheel furniture castors. | 388 |
| 2V30VPO | 2V30V series twinwheel pressed steel castors, polypropylene wheels. | 302 |
| 2V30VTR | 2V30V series twinwheel pressed steel castors, grey thermoplastic rubber tyred wheels with polypropylene centre. | 310 |
| 4040 | 4040 series truck locks. | 172 |
| 55CI | 55 series pressed steel castors, cast iron wheel. | 178 |
| 55NY | 55 series pressed steel castors, nylon wheel. | 211 |
| 55RT | 55 series pressed steel castors, black rubber tyred wheel with cast iron centre. | 211 |
| 55SU | 55 series pressed steel castors, polyurethane tyred wheel with cast iron centre. | 211 |
| 61CI | 61 series pressed steel castors, cast iron wheel. | 270 |
| 61HT | 61 series pressed steel castors, high temperature phenolic wheel. | 144 |
| 61NY | 61 series pressed steel castors, nylon wheel. | 289 |
| 61PN | 61 series pressed steel castors, polyurethane tyred wheel with nylon centre. | 246 |
| 61RN | 61 series pressed steel castors, blue rubber tyred wheel with nylon centre. | 291 |
| 61SP | 61 series low level twinwheel pressed steel castors, nylon wheels. | 162 |
| 61SU | 61 series pressed steel castors, polyurethane tyred wheel with cast iron centre. | 272 |
| 91NY | 91 series pressed steel castors, nylon wheel. | 200 |
| 91PN | 91 series pressed steel castors, polyurethane tyred wheel with nylon centre. | 203 |
| 91RN | 91 series pressed steel castors, blue rubber tyred wheel with nylon centre. | 203 |
| AF | AF series adjustable levelling feet and tube-end fittings. | 331 |
| APP | APP series pneumatic rubber tyred wheels with polypropylene centre. | 241 |
| AS | AS series anti-static rubber tyred wheels with cast iron centre. | 116 |
| ASP | ASP series pneumatic rubber tyred wheels with pressed steel centre. | 247 |
| ASR | ASR series black rubber tyred wheels with pressed steel centre. | 92 |
| AXKIT | AXKIT axle sets. | 75 |
| BS4X | 'Sceneshifter' with BS4 series pressed steel castors. | 255 |
| BUF | BUF series rotating fuffers for tubular equipment. | 110 |
| CARGO | CARGO series inverted pressed steel castors. | 147 |
| CF | CF series single flanged cast iron wheels. | 151 |
| CV | CV series 'V' grooved cast iron wheels. | 131 |
| E70PRNY | E70 series low level fabricated steel castors, nylon wheel. | 166 |
| E70PRPT | E70 series low level fabricated steel castors, polurethane tyred wheel with steel centre. | 168 |
| EHSU | EH series fabricated steel castors, polyurethane tyred wheel with cast iron centres. | 222 |
| FN | FN series high temperature rubber tyred wheels with thermoplastic centre. | 105 |
| FS | FS series high temperature thermoplastic wheels. | 106 |
| GATE | Gate support castor. | 120 |
| GK | GK series Tango castors, bolt hole fixing. | 209 |
| GKAX | GKAX series anti-static Tango castors, bolt hole fixing. | 347 |
| GKL | GKL series Tango castors, plate fixing. | 257 |
| GKLAX | GKLAX series anti-static Tango castors, plate fixing. | 397 |
| GKR | GKR series Tango castors, thread fixing. | 249 |
| GKRAX | GKRAX series anti-static Tango castors, thread fixing. | 393 |
| GKT | GKT series Tango castors, expander fixing. | 214 |
| GR | GR series abrasion resistant rubber tyred wheels with aluminium centre. | 74 |
| GTSU | GT series fabricated steel castors, polyurethane tyred wheel with cast iron centre. | 222 |
| GWB | GWB series wheelie bin wheels. | 110 |
| HESO | HE and SO series ball bearing turntables. | 229 |
| I20BR | I20 series stainless steel castors, blue rubber tyred wheel with nylon centre. | 250 |
| 120GR | I20 series stainless steel castors, grey rubber tyred wheel with polypropylene centre. | 287 |
| I20HTPO | I20HT series high temperature stainless steel castors, thermoplastic wheel. | 236 |
| I20HTRN | I20HT series high temperature stainless steel castors, rubber tyred wheel with thermoplastic centre. | 220 |
| I20NY | I20 series stainless steel castors, nylon wheel. | 286 |
| I20PN | I20 series stainless steel castors, polyurethane tyred wheel with nylon centre. | 266 |
| I20SOFT | I20 series stainless steel castors, soft polyurethane tyred wheel with nylon centre. | 273 |
| I40NY | I40 series stainless steel castors, nylon wheel. | 194 |
| I40PN | I40 series stainless steel castors, polyurethane tyred wheel with nylon centre. | 207 |
| I40SOFT | I40 series stainless steel castors, soft polyurethane tyred wheel with nylon centre. | 199 |
| JA | JA series fabricated steel jacking castors. | 184 |
| JA210 | JA210 series fabricated steel jacking castors. | 128 |
| JSC | JSC series fabricated jacking units fitted with BS4 and BS5 series pressed steel castors. | 231 |
| KDL | KDL series slewing rings. | 174 |
| KVHT | KVHT series high temperature fabricated steel castors, cast iron wheel. | 207 |
| LN | L and N series ball bearing turntables. | 165 |
| M20HTPO | M20HT series high temperature pressed steel castors, thermoplastic wheel. | 236 |
| M20HTRN | M20HT series high temperature pressed steel castors, rubber tyred wheel with thermoplastic centre. | 234 |
| M34POLY | M34 series shock absorbing castors, polyurethane tyred wheel with cast iron centre. | 188 |
| M34RUBBER | M34 series shock absorbing castors, black rubber tyred wheel with aluminium centre. | 188 |
| NY | NY series nylon wheels. | 36 |
| PCP | PCP series pneumatic rubber tyred wheels with polypropylene centre. | 135 |
| PT | PT series polyurethane tyred wheels with cast iron centre. | 36 |
| PTR | PTR series pallet truck load rollers. | 161 |
| PTS | PTS series pallet truck steer wheels. | 215 |
| PTW | PTW series pneumatic rubber tyred wheels with pressed steel centre. | 131 |
| SHEPHERD | SHEPHERD ball type furniture castors. | 337 |
| SJE | SJE series nil-offset pressed steel scaffolding castors. | 318 |
| SLNY | SL series fabricated steel castors, nylon wheel.. | 262 |
| SLPN | SL series fabricated steel castors, polyurethane tyred wheel with nylon centre. | 268 |
| SLSU | SL series fabricated steel castors, polyurethane tyred wheel with cast iron centre. | 266 |
| SPG | SPG series glass handling castors. | 141 |
| SSD | SSD series pressed steel scaffolding castors. | 190 |
| SSH | SSH series shock absorbing fabricated steel castors. | 304 |
| SSNT | SS series pressed steel scaffolding castors, polyurethane tyred wheel with nylon centre. | 190 |
| SSNY | SS series pressed steel scaffolding castors, nylon wheel. | 188 |
| STAR | STARLOCK fixing washers. | 96 |
| TFHTRACK | TFH series fabricated steel castors fitted with single flanged or 'V' frooved cast iron wheels. | 234 |
| TLCH | TLCH series truck locks. | 148 |
| TLCM | TLCM series side plate fixing truck locks. | 160 |
| TSHGR | TSH series fabricated steel castors, abrasion resistant rubber tyred wheel with aluminium centre. | 311 |
| TSHNY | TSH series fabricated steel castors, nylon wheel. | 305 |
| TSHPT | TSH series fabricated steel castors, polyurethane tyred wheel with cast iron centre. | 309 |
| TSKET | TSK series fabricated steel castors, polyurethane tyred wheel with aluminium centre. | 243 |
| TSKPC | TSK series fabricated steel castors, polyurethane tyred wheel with cast iron centre. | 242 |
| TSKSR | TSK series fabricated steel castors, black rubber tyred wheel with aluminium centre. | 244 |
| TSY | TSY series fabricated steel castors. | 226 |
| V30VPO | V30V series pressed steel castors, polypropylene wheel. | 294 |
| V30VTR | V30V series pressed steel castors, grey thermoplastic rubber tyred wheels with polypropylene centre. | 298 |
| V40VBL | V40V series pressed steel castors, black rubber tyred wheel with polypropylene centre. | 321 |
| V40VBR | V40V series pressed steel castors, blue rubber tyred wheel with nylon centre. | 327 |
| V40VGR | V40V series pressed steel castors, grey rubber tyred wheel with polypropylene centre. | 325 |
| V40VNY | V40V series pressed steel castors, nylon wheel. | 322 |
| V40VPN | V40V series pressed steel castors, polyurethane tyred wheel with nylon centre. | 322 |
| V40VSR | V40V series pressed steel castors, black rubber tyred wheel with pressed steel centre. | 323 |
| V50AAP | V50A series pressed steel castors, polyurethane tyred wheel with aluminium centre. | 199 |
| V50AAR | V50A series pressed steel castors, black rubber tyred wheel with aluminium centre. | 202 |
| V50ANY | V50A series pressed steel castors, nylon wheel. | 198 |
| V50APT | V50A series pressed steel castors, polyurethane tyred wheel with cast iron centre. | 199 |
| V70VNY | V70V series pressed steel castors, nylon wheel. | 354 |
| V70VPN | V70V series pressed steel castors, polyurethane tyred wheel with nylon centre. | 360 |
| V70VTR | V70V series pressed steel castors, thermoplastic rubber tyred wheel with nylon centre. | 359 |
| V90APP | V90A series pressed steel castors, pneumatic rubber tyred wheel with polypropylene centre. | 241 |
| V90ASP | V90A series pressed steel castors, pneumatic rubber tyred wheel with pressed steel centre. | 247 |
| V95A | V95A series CARRYMASTER levelling castors. | 234 |
| VA | V series ball transfer units, thread fixing. | 96 |
| VB | V series ball transfer units, thread and cup fixing. | 97 |
| VBW | VBW series black rubber tyred wheels with pressed steel centre. | 139 |
| VC | V series ball transfer units, circular flange fixing. | 99 |
| VD | V series ball transfer units, rectangular plate fixing. | 98 |
| VE | V series ball transfer units, elliptical plate fixing. | 94 |
| VEPR | VEPR series black rubber tyred wheels with polypropylene centre. | 137 |
| VF | V series ball transfer units, circular flange and spring clip fixing. | 93 |
| VG | V series spring loaded ball transfer units, press fit. | 93 |
| VGB | VGB series black rubber tyred wheels with polypropylene centre. | 112 |
| VH | V series ball transfer units, press fit. | 91 |
| VJ | V series ball transfer units, thread fixing. | 95 |
| VMC | VMC series puncture proof microcellular rubber tyred wheels with polypropylene centre. | 89 |
| VNS | VNS series black rubber tyred wheels with pressed steel centre. | 114 |
| VPD | VPD series black rubber tyred wheels with offset hub polypropylene centre and hub cap. | 92 |
| VPW | VPW series black rubber tyred wheels with polypropylene centre. | 141 |
| WANHT | WANHT series high temperature phenolic wheels. | 95 |
| WASTE | V40L series pressed steel castors, wheelie bin wheels and axles for waste container applications. | 635 |
| WCI | WCI series cast iron wheels. | 33 |
| WGR | WGR series 'V' grooved cast iron wheels. | 113 |
| WNY | WNY series nylon wheels. | 30 |
| WPN | WPN series polyurethane tyred wheels with nylon centre. | 32 |
| WRN | WRN series blue rubber tyred wheels with nylon centre. | 34 |
| WRT | WRT series black rubber tyred wheels with cast iron centre. | 31 |
| WSPCN | WSP series fabricated steel castors, nylon wheel. | 238 |
| WSPHR | WSP series fabricated steel castors, high performance black rubber tyred wheel with cast iron centre. | 242 |
| WSPPT | WSP series fabricated steel castors, polyurethane tyred wheel with cast iron centre | 245 |
| WSU | WSU series polyurethane tyred wheel with cast iron centre. | 58 |
|
PDF Name ..................................... |
Description ................................................................................................................................................................................................................. |
Size (kb) ..................... |
| Selection Guide to replacing or matching an existing castor. | 300 | |
| Selection Guide to choosing a castor for a new application. | 300 | |
| Selection Guide to choosing or identifying a wheel. | 300 | |
| Credit Account Application form. | 27 | |
| Technical Information leaflet. | 870 |
Contact Us
H Varley Limited
Unit 5 Century Park
Pacific Road
Broadheath, Altrincham
Cheshire WA14 5BJ
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